Premium grade machinery engineered to satisfy international specifications, certified with CE standards, built for absolute durability.
Achieving dimensional stability, fiber elasticity, and flawless tactile characteristics in modern synthetic and natural fiber blends.
In modern textile manufacturing, the final post-knitting stage is critical to the quality of the finished hosiery. Socks knit from spandex, nylon, polyester, and combed cotton blends contain structural tensions induced during the high-speed circular knitting process. Without precise thermal treatment, these products suffer from uneven shrinkage, twisting seams, and high structural instability. This is where the Socks Steam Setting Machine is critical.
Operating under thermodynamic principles, steam boarding utilizes saturated pressure steam to penetrate deep into the fibers. The combination of heat and moisture temporarily disrupts the hydrogen bonds within polymer chains, especially in synthetic yarns like nylon and spandex. As the sock is stretched over an engineered aluminum boarding form (shaper), the steam allows the fibers to relax and realign. Following steam exposure, a rapid vacuum exhaust and convective hot-air drying phase instantly cools the fabric, reforming the molecular bonds to lock in the shape, size, and elastic properties permanently.
By confining pressurized steam, the chamber ensures uniform thermal transfer around every fiber matrix. This prevents dry spots or localized shrinkage, producing consistent stitch density and precise length across high-volume production batches.
Designed with dynamic steam injection and quick vacuum extraction cycles, minimizing process time per batch. Cycle parameters are customized directly through PLC interfaces to suit heavy wool, acrylics, and ultra-fine sport synthetics.
Overexposure to dry heat damages elastanes, degrading stretch recovery. Dynamic steam setting machines preserve elastomeric cores by maintaining precise humidity and temperature limits, preventing premature elasticity breakdown.
Combining decade-long manufacturing experience with modern automated workshops to deliver reliable machinery.
Established in 2011, Shaoxing Rainbowe Machinery Co., Ltd. is a comprehensive modern enterprise specializing in the research and development, manufacturing, sales, and service of state-of-the-art sock production machinery. Over the past ten years, the company has integrated advanced automation principles into their manufacturing processes, resulting in their flagship RB series sock machines.
Rainbowe's portfolio features four main models: RB-6FP, RB-6FP-I, RB-6FTP, and RB-6FTP-I. These models accommodate diverse production lines, including performance athletic socks, detailed jacquards, low-cut invisible socks, and high-durability school hosiery. Equipped with high-speed computerized control systems supporting multiple languages (English, Spanish, Arabic, Russian, and more), these systems provide global operators with intuitive, real-time control.
Rainbowe prioritizes structural longevity and stability. Every spare part used in RB series machinery is engineered and marked with the official "rainbowe" logo, ensuring origin trace and reliability. By upgrading critical mechanical and electronic components, Rainbowe helps textile mills minimize machinery downtime, decrease maintenance overheads, and lower total production costs per dozen.
Optimizing production floors from single knitting units to massive automated mega-factories.
Industrial textile factories faces pressure to control operational margins, minimize energy waste, and maintain top quality. A mismatch between knitting output and finishing capacity creates operational bottlenecks. Rainbowe resolves this by offering complete one-stop-shop integration, delivering everything from raw yarns to finishing machines.
Configure complete plants matching knitting capacity with automated rotary steam setting systems. Eliminating structural bottlenecks, handling yarn winders, loopers, linking machines, and automated steam boarders smoothly.
Our steam setting machinery utilizes advanced thermal recycling systems, capturing and reusing exhaust steam to preheat feed-water, lowering boiler energy consumption by up to 25%.
Aluminum boarding forms are engineered to custom specifications, matching sports styles, compression levels, orthopedic shapes, and child sizes, minimizing edge creasing and stitch distortions.
Pioneering smart, digitalized thermal boarding technologies for reduced footprint and zero carbon impact.
The global textile sector is prioritizing automation, carbon neutrality, and data traceability. Legacy steam ironers that exhaust hot gas and waste water do not meet modern efficiency standards. Rainbowe’s R&D path focuses on three core areas to transform socks steam setting machinery:
Our commitment to machine lifetime reliability, certified components, and on-site support.
Rainbowe Machinery values customer service and high quality. We ensure our equipment conforms to regional environmental and manufacturing safety codes. From CE certifications to electrical controls, our machinery meets strict regulations worldwide, including in Europe, the United States, Mexico, Peru, and Portugal.
Rainbowe offers a robust 2-year warranty on mechanical components and a 1-year warranty on electronic control units, backed by replacement parts marked with our logo.
Experiencing diagnostic codes or timing variations? We coordinate live, 1-on-1 video calls between your facility engineers and our factory technicians to solve issues quickly.
We maintain video guides on YouTube and Facebook covering mechanical setup, cleaning procedures, and safety checks, helping your team run operations smoothly.
We welcome client operators to our manufacturing facilities in China for training, offering practical instruction in mechanical setup, control programming, and repair.
Send us sample photos or design specifications of the socks you want to produce. Our engineers will program and deliver the complete knitting chain patterns to your machines.
Evaluating total cost of ownership, technical performance, and post-sale reliability.
Global procurement teams must evaluate key factors when choosing a steam setting machine manufacturer to ensure a positive return on investment:
Expert answers addressing the core design, mechanics, and processes of steam setting machinery.
For typical nylon-spandex and cotton-spandex socks, the setting temperature ranges between 110°C and 125°C, with a chamber pressure of 0.1 to 0.2 MPa. Going higher can degrade elastomeric filaments, causing a loss of elasticity. Pure synthetic yarns like polyester can handle higher setting pressures to lock their shapes permanently.
Water spots happen when steam condenses on cold chamber walls or overhead valves and drips onto the socks. Rainbowe’s steam setting machines use a pre-heating phase to warm the chamber inner wall, and include a vacuum pump phase to quickly draw out damp air before drying, keeping socks dry and stain-free.
Our forms are machined from marine-grade anti-corrosive aluminum and undergo surface anodization. With normal operation and clean steam, they will last over 10 years without rusting, bending, or surface degradation.
Yes. Rainbowe's steam setting and boarding lines process socks regardless of which knitting machine made them, including systems from Lonati, Soosan, Rosso, or our own RB-6FTP and RB-6FP setups.
Every sock machine undergoes a continuous 48-hour high-speed run at 330 RPM to verify component alignment. Next, we test-run hosiery production, inspect the output, and complete packaging for secure shipment.
Complete your production setup with specialized winding, linking, boarding, and embroidery equipment.
Rainbowe
